FR4 HASL Lead Free Double Side SMT Manufacturing PCB Assembly Prototype
PCB Assembly Prototype Introduction
Prototype printed circuit board assemblies also named surface-mount technology (SMT) PCB prototypes, PCBA prototype assembly, PCB sample assembly etc. The term prototype PCB Assembly refers to a fast prototype PCBA used to test the function of new electronic designs.
The prototype PCB assembly section of our manufacturing facility has a unique layout that allows for flexible use of both automated and manual parts-loading stations. Our engineers is qualified and experienced in producing surface-mount (SMT), through-hole (THT) and mixed-technology components and fine-pitch parts and ball grid arrays (BGAs) for high-density FR-4 PCBs.
Haina Lean Company is a professional PCB and PCBA manufacturer. We are strong, trustworthy, abiding by contracts, and guaranteeing products' quality.
PCB CAPABILITIES
| FACTORY CAPABILITIES |
| No. | Items | 2019 | 2020 |
| 1 | HDI Capabilities | HDI ELIC (4+2+4) | HDI ELIC(5+2+5) |
| 2 | Max layer count | 32L | 36L |
| 3 | Board Thickness | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm |
| 4 | Min.Hole Size | Laser 0.075mm Mechnical 0.15 | Laser 0.05mm Mechnical 0.15 |
| 5 | Min Line Width/Space | 0.035mm/0.035 | 0.030mm/0.030mm |
| 6 | Copper Thickness | 1/3oz-4oz | 1/3oz-6oz |
| 7 | Size Max Panel size | 700x610mm | 700x610mm |
| 8 | Registration Accuracy | +/-0.05mm | +/-0.05mm |
| 9 | Routing Accuracy | +/-0.075mm | +/-0.05mm |
| 10 | Min.BGA PAD | 0.15mm | 0.125mm |
| 11 | Max Aspect Ratio | 10:1 | 10:1 |
| 12 | Bow and Twist | 0.50% | 0.50% |
| 13 | Impedance Control Tolerance | +/-8% | +/-5% |
| 14 | Daily output | 3,000m2 (Max capacity of equipment) | 4,000m2 (Max capacity of equipment) |
| 15 | Surface Finishing | HASL Lead Free /ENEPING /ENIG /HASL /FINGER GOLD/IMMERSION TIN/SELECTIVE THICK GOLD |
| 16 | Raw Material | FR-4/Normal Tg/High Tg/Low Dk/HF FR4/PTEE/PI |
PCBA CAPABILITIES
| PCBA Capability |
| Material Type | Item | Min | Max |
| PCB | Dimension (length,width,height.mm) | 50*40*0.38 | 600*400*4.2 |
| Material | FR-4,CEM-1,CEM-3,Aluminium-based board,Rogers,ceramic plate,FPC |
| Surface finish | HASL,OSP,Immersion gold,Flash Gold Finger |
| Components | Chip&IC | 1005 | 55mm |
| BGA Pitch | 0.3mm | - |
| QFP Pitch | 0.3mm | - |
PCB Assembly Prototype Delivery Time
| Product Type | Qty | Normal lead time | Quick-turn lead time |
| SMT+DIP | 1-50 | 1WD-2WD | 8H |
| SMT+DIP | 51-200 | 2WD-3WD | 1.5WD |
| SMT+DIP | 201-2000 | 3WD-4WD | 2WD |
| SMT+DIP | ≥2001 | 4WD-5WD | 3WD |
| PCBA(2-4Layer) | 1-50 | 2.5WD-3.5WD | 1WD |
| PCBA(2-4Layer) | 51-2000 | 5WD-6WD | 2.5WD |
| PCBA(2-4Layer) | ≥2001 | ≥7WD | 5WD |
| PCBA(6-10Layer) | 1-50 | 3WD-4WD | 2.5WD |
| PCBA(6-10Layer) | 51-2000 | 7WD-8WD | 6WD |
| PCBA(10-HDILayer) | 1-50 | 7WD-9WD | 5WD |
| PCBA(10-HDILayer) | 51-2000 | 9WD-11WD | 7WD |
PCB Assembly Prototype Application Field
Our products are widely used in communication equipment, industrial control, consumer electronics, medical equipment, aerospace, light-emitting diode lighting, automotive electronics.
Workshop
PCB Assembly Prototype Common packaging
PCB: Vacuum packaging with carton box
PCBA: ESD packaging with carton box
FAQ
1.What are needed for quotation?
PCB: Quantity, Gerber file and Technic requirements(material,surface finish treatment, copper thickness,board thickness ......)
PCBA: PCB information, BOM, (Testing documents...)
2. What file formats do you accept for production?
Gerber file: CAM350 RS274X
PCB file: Protel 99SE, P-CAD 2001 PCB
BOM: Excel (PDF,word,txt)
3.Are my files safe?
Your files are held in complete safety and security.We protect the intellectual property for our customers in the whole process.. All documents from customers are never shared with any third party.
4.MOQ?
There is no MOQ .We can flexibly handle small and mass production.
5.Shipping Cost ?
The shipping cost is determined by the destination ,weight ,packing size of the goods .We can provide shipping, air, land, express and other transportation services .
6.How to ensure high-quality production?
The process is strictly controlled under ISO 9001:2015 standards.
Most of our advanced equipment and tools are imported from abroad. Such as Flying Probe, X-ray Inspection, AOI (Automated Optical Inspector) and ICT (in-circuit testing).
We have a very professional QC team.
Q7.What are the services you can provide ?
One-stop contract manufacturing
A:PCB Assembly;
B:PCB Design & Layout
C:PCBA programming & functional testing;
D:Electronic components purchasing service;
E:Enclosure molding & final assembly with labels,instructions,enclosure, boxes.
Q8.Whether all PCBA s will be tested before delivery ?
Yes , we will test each piece of PCBA product under your testing methods ,to ensure quality and functionality .
Q9.Do you provide OEM service ?
Yes ,we offer PCB and PCBA OEM Service , we manufacture the PCB and PCBA products to your design and requirements .
Company Information
Haina lean Electronics Co., Ltd is a one-stop EMS supplier integrating PCB design, PCB manufacturing, Component sourcing and PCB assembly.
Our company was established in May 1, 2012 in Beijing. And expansion was completed in June 2016. The company is specialized in electronic products supporting processing services, mainly to undertake circuit board design, layout production, components procurement, PCB plate making, circuit board welding assembly debugging and other OEM/ODM services.
The company pursues "inclusiveness, excellence, people-oriented". Constantly innovate, take technology as the core, regard quality as life, and wholeheartedly provide customers with high-quality and high-efficiency humanized services.We are willing to serve our customers with the principle of continuous honesty & trustworthiness, pragmatism and innovation.
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Double Side FR-4 Multilayer 6oz SMT Prototype Assembly Images
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